What is a
A pug mill mixer, also popularly called paddle mixers are mostly used in industrial settings as mixing devices that are capable of mixing, agglomerating and even conditioning. It finds applications in fields such as pottery, cement, bricks, and parts of the concrete-asphalt mixing process.
A typical industrial pug mill mixer makes use of dual counter-rotating shafts that have pitched paddles to help create the required ‘kneading and folding’ motion inside the mixer. The rotating motion in the pug mill mixer helps lift the material inside up through the centre and then back down to the sides. A pug mill mixer is a fast continuous mixer that produces a homogeneous mixture within the span of a few seconds.
Stalwart International is one of the best pug mill mixer manufacturers, exporter and supplier in India that provides installation and maintenance services.
Why choose
It is important to take into consideration the various factors of agitation, the drive assembly, the inlet, the discharge, the cost and the maintenance. And hence, a pugmill mixer is the best available option.
Stalwart International is one of the best pug mill mixer manufacturers, exporter and supplier in India that provides installation and maintenance services.
Industrial uses of
For a road base: A road base requires a dense, well-aggregated, the uniformly mixed and densely compacted mixture for building the foundation for a pavement.
Lime addition to asphalt: An asphalt plant may require the addition of lime to help strengthen the binding property of asphalt, where a pug mill mixer comes into play.
Stalwart International is one of the best ceramic pug mill mixer manufacturers, exporter and supplier in India that provides installation and maintenance services.
Ceramic pug mill for clay body extrusion: A ceramic pugmill mixer is used to extrude the clay bodies before the shaping processes.
Pugmill mixer is used to process both, liquid as well as solid feed and can be employed even for processing of heavy-duty materials.
Stalwart International is one of the best pug mill mixer manufacturers, exporter and supplier in India offering pugmill mixer to varied industries in the country and around. We also provide installation and maintenance services.
Applications of
Pug mills, also known as paddle mixers or clay mixers, are used primarily for mixing, kneading, and blending various materials. Usually, pug mills are associated with the ceramics and pottery industry, but their application extends to different industries as well.
Over the years, Stalwart International’s pug mill mixers have served numerous industries, especially the chemical, construction, and putty manufacturing industries, with a wide range of applications. Carefully designed pug mills help remove air pockets, mix ingredients evenly, and prepare the materials for shaping, forming, or extrusion.
&
How do you determine the right capacity pug mill for an application?
The desired output rate, bulk density of components, typical batch size needed per mixing cycle, and maximum mill capacity dictate pug mill size selection. Buffer capacity allows for surge loads and variation. Desired mixing efficiency and power draw determine torque and horsepower needs.
What precautions are needed regarding blade design and speed?
Avoid creating too much frictional heat from overly high speeds. Match blade shear and folding capability to material for good turnover without caking on walls. Allowance for blade wear over time must be provided. Appropriate seal selection prevents material leakage.
How to operate pug mills safely?
Safety mechanisms like grating over moving parts, access platforms with railings for maintenance, emergency stops, dust collection systems, noise reduction, and lighting are needed. Established lockout tagout, confined space, and batch startup/shutdown procedures must be followed.
What maintenance is required for pug mill equipment?
A preventive maintenance schedule should cover lubrication, bolt tightening, wall & blade wear monitoring, motor/bearing checks, and seal replacement. Good access and cleaning procedures are required. Data logs can track performance over time.
What industries utilize Stalwart pug mills?
Mineral processing, chemical production, pharmaceutical manufacture, food processing, ceramics, and other sectors needing vigorous continuous mixing utilize our pug mills.
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We have purchased from Stalwart International more than 100 stainless steel equipment for our project at Ankleshwar. They are technically sound. Our deal with the vendor is quite smooth.
Raj Kumar, Manager, Alkem Ltd.
Stalwart International is our approved vendor for Chemical & Pharmaceutical Process Plant & Equipment. We have been procuring mainly Stainless Steel Process Equipment from them since long.
Satish Shah, G.M. - Projects, Calyx Chemicals & Pharmaceuticals Ltd.
We have been procuring Plant equipment from Stalwart International for last more than 10 years. They manufacture standard equipment having good workmanship and finishing.
Ulhas Dewal, Director, Ashu Organics (I) Pvt Ltd.
Stalwart International is on our approved vendor list. We are satisfied with their facilities, workshop and quality control checks of the equipment at every stage.
Sanket Shah, Process Improvement Manager, ICI India Ltd.
Stalwart International is a reliable manufacturer of equipment, from whom we have purchased a lot of machinery for manufacturing food colours since our inception in 1995.
Vidhi Speciality Food Ingredients Ltd.
We have purchased various capacity cGMP Reactors, Condensers, etc which are giving excellent performance and we strongly recommend Stalwart to Pharma and Chemical Industries.
Bajaj Healthcare Ltd.
We are satisfied with the performance of the Plant Machinery which they manufactured and supplied to us for our Taloja Plant. We are very much satisfied with their prompt “After sale service
IG Petrochemicals Ltd.
We really appreciate the execution of our purchase orders done by Stalwart International. Time to time we had ordered to them of various process equipment, which we have used for manufacturing specialty Chemicals.
Privi Speciality Chemicals Ltd.
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